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AQMD3630NS DC brushed motor driver
AQMD3630NS DC brushed motor driver
Product details
Functional Features
| ◆ Supports voltage range of 9V to 36V, rated output current of 30A |
| ◆ Supports potentiometers and switches, analog signals and TTL levels, RS485 multiple control modes, and MODBUS-RTU communication protocol |
| ◆ Supports multiple speed control methods, including duty cycle speed regulation (voltage regulation), torque control (current regulation), self testing speed closed-loop speed regulation (stable speed), and external speed measuring generator closed-loop speed regulation (stable speed) |
| ◆ Support motor forward and reverse speed regulation separately, with dual potentiometers to adjust forward/reverse speed separately; The forward/reverse speed can be preset and stored through 485, and the start/stop and direction can be controlled through switches or buttons |
| Motor current PID regulation control, maximum starting/load current and braking current can be configured separately; Support motor overload current limiting, locked rotor shutdown |
| Automatic control of direction switching process, automatic soft braking and soft start control |
| ◆ Support external limit switch limit and locked rotor limit |
| ◆ 18kHz PWM frequency, no PWM noise during motor speed regulation |
| ◆ All interfaces are ESD protected and can adapt to complex on-site environments |
| ◆ Use thick aluminum alloy large radiator shell for good heat dissipation effect |
Download link for materials: http://www.akelc.com/download/show_61.html
Principle Overview
This driver uses advanced motor current precise detection technology, brushed DC motor speed self detection technology, regenerative current constant current braking (or braking) technology, and powerful PID regulation technology to perfectly control motor starting, braking (braking), commutation control, and stall protection. The motor response time is short and the recoil force is small, and the output current is controlled in real-time to prevent overcurrent, effectively protecting the motor and driver.
| Motor start-up control:The soft start method with automatic current regulation allows the motor to start quickly without strong recoil vibration. Support acceleration and deceleration time configuration. |
| Motor brake control:The energy consumption braking method with automatic current regulation has a short motor braking time without strong impact vibration. Support brake time configuration. |
| Motor commutation control:The process of switching between forward and reverse rotation of the motor is controlled internally by the driver, which automatically performs soft braking and soft start control. No matter how frequently the commutation signal changes, it will not cause damage to the driver or motor. |
| Motor torque control:Control the motor torque by adjusting the output current. |
| Motor self testing speed and stable speed control:By measuring the frequency of motor current fluctuations, the speed of the motor is indirectly measured, and PID regulation is used to achieve stable speed. |
| Motor overload and locked rotor protection:When the motor is overloaded, the driver will limit the current output, effectively protecting the motor; When the motor is stuck, the driver can detect this state and brake the motor. |
| Internal interference suppression:The coupling between the drive circuit and the control circuit through interference consumption and transient interference suppression can effectively ensure that the control circuit is not affected by the interference of the drive circuit. |
| External interference suppression:Use ESD protection devices and electrostatic discharge circuits to provide ESD protection for all interfaces, ensuring stable operation of internal circuits and protecting internal devices from transient high voltage static electricity applied to the interfaces. |
Technical Parameter
| project | parameter |
| Power input voltage |
DC 7V～42V |
| output current | 30A |
| maximum output current | 35A |
| Maximum soft braking current | 6A |
| Short circuit braking peak current | 200A |
| Number of output channels | one way |
| Potentiometer resistance value | 4.7K～20K |
| Input signal port accepts voltage range | -0.5V~5.5V, above this range, a current limiting resistor needs to be added |
| Single ended analog signal range | 0-5V, above this range, voltage divider or current limiting resistor needs to be added |
| Differential analog signal range | -5V～+5V |
| Logic level voltage range | 0≤VIL＜2.5V，2.5V≤VIH≤5.5V |
| RS485 communication parameter range | Baud rate 9600-11520bps, data bits 8, supports odd, even, and no parity, with a total of 2 parity and stop bits |
| Support for Modbus | Supports Modbus RTU, 03H, 06H, 10H function codes, configurable slave address range 1-128, supports broadcasting |
| Current detection resolution | 0.05A |
| Steady current control accuracy | 0.1A |
| Duty cycle speed range | 0～99.9% |
| Range of torque control adjustment | 0～30.0A |
| Measurement range of self testing speed commutation frequency | 10Hz～1000Hz |
| Minimum current fluctuation required for self measuring motor commutation frequency | 0.15A |
| Self testing speed closed-loop speed regulation setting range | 0～900Hz |
| Support feedback voltage range of speed measuring generator | 0-5V, voltage above this range should be divided |
| Range of closed-loop speed regulation setting for external speed measuring generator | 0～5.00V |
| Limit control | support; Can be connected with two external limit switches for limit or locked rotor limit |
| Soft start/soft brake | support; Can limit current starting, braking, and set acceleration, deceleration, and braking buffer time |
| Overcurrent/blockage protection | support; Overcurrent limited current output; Stop the machine during stalling |
| Reverse power protection | support; Built in 30A fast melting fuse reverse protection |
| Short Circuit Protection | Built in 30A fast melting fuse |
| Braking action time | Soft braking usually takes 0.1s to 0.5s; Short circuit braking usually takes less than 0.1 seconds |
| Operating temperature of motherboard | -25℃～85℃ |
| External dimensions | 16.0cm×9.6cm×5.6cm |
interface definition
Attention: Do not connect the wiring of the power or motor interface with potentiometers, limit switches, or communication interfaces, otherwise it may burn out some components of the driver. Do not connect the power ground or control signal ground to the chassis, otherwise it may cause unstable operation of the drive. If possible, please connect the casing to the ground.
Configuration of dip switch
1. Configuration of control mode
| SW1-SW7 | SW8 | control mode |
| arbitrary | OFF | Analog signal control mode |
| Slave address | ON | 485 communication control mode |
2. Configuration of motor rated current
| SW1-SW3 | SW4-SW7 | SW8 | Rated current value of motor |
| OFF OFF OFF | arbitrary | OFF | Rated current configured using serial port, default is 21A |
| ON OFF OFF | arbitrary | OFF | 12A |
| OFF ON OFF | arbitrary | OFF | 15A |
| ON ON OFF | arbitrary | OFF | 18A |
| OFF OFF ON | arbitrary | OFF | 21A |
| ON OFF ON | arbitrary | OFF | 24A |
| OFF ON ON | arbitrary | OFF | 27A |
| ON ON ON | arbitrary | OFF | 30A |
3. Configuration of speed regulation mode
| SW5-SW7 | SW8 | Speed Control |
| OFF OFF OFF | OFF | Single potentiometer/0-5V analog signal PWM speed regulation |
| ON OFF OFF | OFF | Dual potentiometer/0-5V analog signal PWM speed regulation |
| OFF ON OFF | OFF | Differential analog signal PWM speed regulation |
| ON ON OFF | OFF | Dual potentiometer/0-5V analog signal constant torque speed regulation |
| OFF OFF ON | OFF | Single potentiometer/0-5V analog signal self-test speed closed-loop speed regulation |
| ON OFF ON | OFF | Dual potentiometer/0-5V analog signal self-test speed closed-loop speed regulation |
| OFF ON ON | OFF | Single potentiometer/0-5V analog signal external speed measurement generator closed-loop speed regulation |
| ON ON ON | OFF | Pre set forward and reverse speed for serial port |
4. Configuration of stall shutdown time
| SW4 | SW8 | Blockage shutdown time |
| OFF | OFF | Using serial port configuration for stall time, stall braking (braking) is not performed by default |
| ON | OFF | Perform limit braking after 1 second of stalling (braking) |
Typical Connection Example
1. Connection method of single potentiometer PWM speed control and jog control
The working process of using potentiometer speed regulation in jog control mode is as follows: press B1, the motor rotates forward, and use potentiometer speed regulation; B1 pops up, the motor stops; When the motor stops after the forward limit is reached, pressing B1 again is ineffective; Press B2 to reverse the motor and use the potentiometer to adjust the speed; B2 pops up, the motor stops; When reversing the limit, the motor stops, and pressing B2 again is ineffective.
2. Dual potentiometer PWM speed control method connection
This connection can be used to adjust the speed of the motor in both forward and reverse directions using a potentiometer. The motor can be enabled and the direction of rotation can be switched by a switch, and the forward and reverse directions can be limited by a limit switch.
3. Connection method for preset speed self-protection control
The working process of this self-protection contact control method is as follows: press B1 once to make the motor rotate forward, press B3 once or until the forward rotation limit switch triggers the motor to stop, or press B2 once to make the motor rotate in reverse; Press B2 to reverse the motor, press B3 or until the reverse limit switch triggers the motor to stop, or press B1 to make the motor rotate forward; B3 is the forced stop button.
4. Connection method for 485 communication multi machine control
The 485 communication lines of each drive are connected in parallel in the A-A and B-B directions, followed by a 485 master station. The 485 master station independently operates each drive based on the slave station address configured by the drive. The address configured for each drive should be unique and cannot be duplicated with other drives.
Dimension definition
The size is 16.0cm × 9.6cm × 5.6cm. The diameter of the installation hole is 4mm, and the distance from the center of the installation hole to the side is 9mm.
Download link for materials: http://www.akelc.com/download/show_61.html
Category: Standard Products
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